Production costs calculated in real time
Nova Era Industries — Batch manufacturing, 3 plants
Timeline
12 weeks
Technologies
Python, Node.js, PostgreSQL
+38%
Production efficiency
32%
Cost reduction
-60%
Setup time
Real-time
Cost visibility
The Challenge
Nova Era calculated production costs manually in Excel — a process taking 3 days per batch. Material waste was invisible until month-end, and pricing decisions lagged behind market changes by weeks.
Our Solution
We engineered a real-time cost calculation engine connected to their production floor sensors, ERP, and procurement system. Every batch now has instant cost visibility, and dynamic pricing adjusts to material costs automatically.
What we built
Automated cost-per-batch calculation with 40+ variables
Raw material usage optimization recommendations
Predictive maintenance alerts based on equipment data
Dynamic pricing engine tied to material cost fluctuations
Quality control automation with visual inspection AI
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